China supplier Custom Stainless Steel Ring Forging Parts Forged Disc Flange or Bushings Bearings wheel bearing

Product Description

Our forging plant has 2.5m, 6.3m and 8.5m ring forging machines, 2,500-ton and 4,500-ton hydraulic presses and large vertical turning lathe, boring mill, drilling machines, heat treatment and advanced material test and inspection equipment. We have the capability to manufacture key components of wind turbines such as wind tower flanges, wind power bearings, wind power spindles, wind power gearboxes, and large mechanical slewing bearings. At the same time, we produces large tube sheets, pipe flanges and other special-shaped forgings.
Material: Q345D, 16 mn, GCr15SiMn, GCr15SiMo, 42 crmo, 20 crmnmo, 50 mn, 30 mn, etc
Forged Ring Size range: Od.700mm –OD.9000mm, single weight up to 40 tons

Heavy Machining and Fabrication

We have rich experience in manufacturing of large machined weldment or iron castings and forgings for industrial equipment like foring press, rolling mill, grinder, water conservancy and hydropower equipment, chemical equipment, mining machinery and equipment and all kinds of non-standard equipment with single weight up to 200 tons. Our products had been widely used in steel rolling, chemical, mining, hydropower, metallurgy and other industries.

Our company was founded in 1999, our factory currently has more than 1600 employees, covering an area of over 1,00,000 square meters, which has 4 sections: Equipment Assembly Dept., Metal Fabrication Dept, Precision CNC Machining Dept, Casting and Forging Dept.

We provide full service fabricating service , from material supply, cutting and forming, rough machining, finish machining, welding assembly, and surface treatment, to the final packaging and transportation.

Our sheet metal fabrication workshop equipped with a series of cutting machines, including laser cutter, flame cutter, water jet cutter, and plasma cutter, with these advanced CNC machine we can cut the materials with high efficiency and high accuracy.

  Laser Cutting Plasma Cutting Flame Cutting Water-jet Cutting
Cutting Depth 25mm 100mm 450mm 250mm
Cutting Width 3500mm 4000mm 6000mm 3500mm
Cutting Length 28000mm 20000mm 20000mm 10000mm
Accuracy ±0.2mm ±1mm   ±0.8mm

Our forming processing platform covers large bending machines, thick plate rolling equipment, transverse shearing and slitting equipment, and leveling machines. We offer a wide range of metal forming and bending services. From sinple aluminum channels or complex metal bending for large project, we can always meet your requirements. Our large press braking machine is with max 5000Ton in capacity, and we can bend the steel plate up to 15m in length.

Bending Press braking capability: 2000Ton Max Bending Length: 75000mm    
Plate Rolling Max rolling width: 3000mm Max Rolling Thickness: 150mm    
Shearing Thickness: 0.4-33mm Shearing Length: 1000-4500mm Anti-twist (W:T) 5:1
Leveling width: 100-2350mm Thickness: 1-40mm Accuracy: 0.5mm/1m

We have a series of advanced CNC Machining equipment, including large gantry machining center, horizontal boring and milling machine, turning and milling compound center, large vertical lathe machining center, heavy horizontal lathe machining center, dmulti-hole drilling and other machining equipment facilities.
Our processing capabilities are as follows:

Gantry Machining Center Max Height:4000mm Max Width:4500mm Max Length: 12000mm    
Large Boring Mill X: 15000mm Y:4000mm Z+W:900+1000 mm Max Weight: 250T Bore Tool Dia: 280mm
Truning and Milling center Height: 4500mm Weight: 350T Max Diameter:11000mm    
Vertical Lathe Height: 4000mm Weight: 50T Max Diameter: 5000mm    
Horizontal Lathe Max Length: 12m Weight: 50T      
Deep hole drilling X:3000mm Y:2500mm Z:700mm Hole Dia: 16-80mm Depth: 700mm
Multi-hole drilling X:7000mm Y:3000mm Z:700mm Hole Dia:2-120mm Depth: 320mm

We have a complete welding platform, including plasma welding, strip surfacing, argon arc welding, TIG welding, laser welding, hand arc welding, and submerged arc welding equipment clusters.Welding methods include tube-sheet strip surfacing, automatic submerged arc welding, carbon dioxide gas shielded welding, argon tungsten arc welding, electrode arc welding, plasma welding, etc. The materials that can be welded are carbon steel, alloy steel, stainless steel, and non-ferrous metals such as copper, aluminum, and titanium.
To ensure that the quality strictly meets the requirements, we have special quality inspectors to supervise and review the product quality for all projects, and we are equipped with a variety of inspection methods. For welding, we have magnetic particle inspection, X-ray inspection and other methods to inspect the weld quality. For precision machined products, we use advanced three-coordinate testing equipment to check product size, flatness, parallelism, concentricity, etc. For precision machined surfaces, we will also use special testing equipment to check that the surface roughness perfectly meets the acceptance criteria. Moreover, we will custom make inspection methods to serve for their project.

We have rich experience in manufacturing precision metal components in various industries, such as tube sheets, machine bed, power station energy storage finishing tanks, and even CNC parts for medical industry etc.
Industries we served: Construction machinery, printing and dyeing, food machinery, new energy environmental protection, nuclear power equipment, pressure vessel, etc…
Our company has established a sound quality management system, and has passed different kind of welding production certification, such as the following:

 

Processing Object: Metal
Molding Style: Forging
Molding Technics: Pressure Casting
Application: Machinery Parts
Material: Iron
Heat Treatment: Quenching
Samples:
US$ 2500/Ton
1 Ton(Min.Order)

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Customization:
Available

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bearing

Types of Ball Bearings

There are many types of Ball Bearings available on the market, but which one is best for your application? Here, we will discuss the differences between Angular contact, Single-row, High-carbon steel, and Ceramic ball bearings. These types of bearings also feature races, or a groove in the center of each. These races are important in keeping the balls contained within the cylinder. They also provide a groove-baed pathway.

Ceramic

The ceramic ball used in ball bearings has many advantages. It is lightweight, operates at lower temperatures, has reduced skidding, and is resistant to electrolysis. The ball also exhibits longer fatigue life. All of these factors make the ceramic ball a good choice for many applications. But, how do you know if a ceramic ball bearing is right for your application? Read on to discover why ceramic ball bearings are a better choice than steel or stainless steel ones.
The ceramic balls are 40% more dense than steel. This means less centrifugal force is generated on the bearing, which suppresses heat generation. Because of this reduced friction, ceramic bearings are more efficient at transferring energy. Compared to steel bearings, ceramic balls have longer life spans. Nonetheless, these ceramic balls aren’t as strong as steel. Therefore, it is important to understand the limitations of the ceramic ball bearing before buying one.
The ceramic materials used for ball bearings are resistant to micro-welding. Metals undergo this process when imperfections in the surfaces interact. Eventually, this results in a brittle ball that reduces the life of a bearing. Unlike metals, ceramic materials have a stable behavior at high temperatures and exhibit less thermal expansion. This means that they can be used for applications where lubrication isn’t an option.
While steel balls can easily absorb contaminants and foreign particles, the ceramic ball is insensitive to this, and doesn’t require lubrication. This means they’re not susceptible to corrosion and other common problems. These are just a few reasons why ceramics are a better choice. This technology has a wide range of uses. It’s easy to see why it is so popular. If you’re looking for a new bearing for your application, be sure to contact an AST Applications Engineer. They can analyze your operating conditions and potential failure modes.

Angular contact

An Angular Contact Ball Bearing (also known as an angular-contact bearing) has an axial component that is generated when radial loads are applied. They are generally used in pairs, triplex sets, or quadruplex sets. These bearings are also available with Super Finished Raceways to reduce noise and improve lubricant distribution. Angular contact ball bearings have various design units, such as bore size, outer diameter, and outer ring width.
A single-row angular contact bearing has a radial contact angle that is equal to the angular distance between the two rings. Double-row angular bearings are designed for two-way thrust capability. These types of bearings can be purchased at Grainger and other online retailers. A typical angular contact bearing will last up to a million revolutions. They are often used in industrial angular contact bearings.
Single-row angular contact ball bearings feature a set contact angle. These bearings can support radial and axial loads, but they can’t withstand high speeds. Single-row angular contact ball bearings may also have one or two shoulders relieved. Thrust load is a pressure placed on the bearing when it is installed in an assembly, and it is used to create an angle between the races.
Angular contact ball bearings come in single and double-row configurations. They differ in the axial load they can carry and the type of lubrication they use. Angular contact ball bearings are ideal for high-speed applications and can accommodate both radial and axial loads. The type of contact and lubrication used in angular-contact ball bearings depends on the intended use for the bearing.
bearing

High-carbon steel

Carbon steel is a low-alloy and high-carbon steel used in bearings. This material provides superior strength and fatigue properties for ball and roller bearings. Its mechanical properties are ideal for applications where the temperature is less than 400 degrees Fahrenheit. High-carbon steel is also used to make bearing components for chrome steel bearings. These types of steels are softer than chrome steel but provide superior durability in applications where the material is exposed to severe conditions.
Hardened carbon steel balls with an AISI 1015 hardness index are used in a variety of automotive, commercial, and semi-precision applications. In addition to automotive applications, they are also used in slides, trolleys, and conveyors. AISI 1015 carbon steel balls are used in bearings. They can be purchased in a variety of weights and diameters. Carbon steel balls can also be purchased in nickel-plated or uncoated varieties for decorative purposes.
In order to determine whether a ball bearing is made of high-carbon steel, the material must be tested for its hardness. An ordinary pocket magnet will work well, but an ordinary rare earth magnet isn’t powerful enough to measure the hardness. If it attracts the magnet strongly, the metal is steel, while a weak magnet indicates a non-ferrous material. A hardness test requires a special microhardness test.
A lower-carbon steel is another option. Some miniature bearing manufacturers use a material with less carbon than AISI 440C. This material is also known as KS440 or X65Cr13. After being heat-treated, it develops smaller carbides, resulting in superior low-noise characteristics and the same corrosion-resistance as 440C. These materials are a less expensive alternative than chrome steel, but they are often less durable than chrome alloy steel.

Single-row

Single-row angular contact ball bearings accommodate axial loads in one direction. These are normally adjusted against a second bearing. Unlike other ball bearings, they are non-separable and contain an upper and lower shoulder. Single-row ball bearings are made of Chromium Steel (GCr15) which is heat-treated to achieve high uniform hardness and excellent wear resistance. They are the most commonly used type of bearings in the world.
Because of the angular contact between the radial plane and the raceway, single-row ball bearings transmit radial forces from raceway to raceway. A higher a, the greater the axial load carrying capacity of the bearing. Single-row angular contact ball bearings are ideal for high axial loads. However, they have limited preload capabilities and must be installed in pairs. Hence, they are best used for applications where axial forces must be distributed.
Single-row ball bearings can be pre-lubricated and have steel shields. They are also available with rubber seals or snap rings on the outside edge. They are available with various retainers, including pressed steel cages, plastic shields, and rubber seals. A tapered bore is also available upon request. They are ideal for applications where space is limited. The 6200 series of bearings are especially well suited for electrical motors, dental hand tools, and optical encoders.
Single-row angular contact ball bearings are widely used for axial loads. The outer and inner rings have slightly larger radii than the balls. These bearings can accommodate high speeds and low torque. They can also be supplied with different grease levels. If grease is needed, you can choose a lubricant that has different characteristics depending on the application. They are easy to install and maintain. However, they are not recommended for adjacent mounting.
bearing

Plastic

A plastic ball bearing is a highly versatile component that can be mounted in a variety of components, including wheels, pulleys and housings. The outer ring of a plastic bearing is usually the pulley profile. The inner ring can be made of a shaft or polymer. The integrated design of a plastic ball bearing helps to reduce assembly time and cost. Here are some of the benefits of this type of bearing:
First and foremost, plastic balls are lighter than metal balls. They also have less magnetic properties than steel balls, making them the best option for applications requiring low weight and noise. Glass balls are also lighter than stainless steel balls, making them the ideal metal-free choice. They are also very corrosion-resistant, which makes them a great choice for some applications. In addition to being lightweight, polymer ball bearings are also quiet. And because of their low weight, plastic ball bearings are ideal for applications that require fast speed.
Another advantage of plastic bearings is their ability to withstand high temperatures. This material is also abrasion and corrosion-resistant. It meets FDA and USDA acceptance requirements. Aside from its abrasion-resistant and corrosion-resistant properties, these plastics do not transfer heat. Aside from being extremely durable and flexible, most plastics are also self-lubricating. Common plastics include phenolics, acetals, nylon, and ultra high molecular weight polyethylene. Nonetheless, plastics have limitations, and these materials may be damaged by extreme temperatures or cold flow under heavy loads.
Other advantages of plastic ball bearings include their low density, high hardness and low friction coefficient, and ability to withstand heat and corrosion. Ceramics are also lightweight, non-conductive, and have superior resistance to friction. These products can withstand temperatures up to 1,800 degrees Fahrenheit. If you’re in the market for a plastic ball bearing, it’s important to choose the right type of material. And if you’re looking for a high-quality bearing, look no further.

China supplier Custom Stainless Steel Ring Forging Parts Forged Disc Flange or Bushings Bearings   wheel bearingChina supplier Custom Stainless Steel Ring Forging Parts Forged Disc Flange or Bushings Bearings   wheel bearing
editor by CX 2023-04-25

Thrust Ball Bearing

As one of the leading thrust ball bearing manufacturers, suppliers, and exporters of mechanical products, We offer thrust ball bearing and many other products.

Please get in touch with us for details.

Manufacturer supplier exporter of the thrust ball bearing.

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